Oil capacity (from model 2003 on) : 1.50 l OU MAY USE EITHER MINERAL OILS OR SYNTHETIC OILS FULFILLING THE ABOVE NSUFFICIENT OIL OR POOR QUALITY OIL RESULTS IN PREMATURE WEAR OF THE Remount the oil dipstick or the oil filler screw. – Remove the oil dipstick or the oil filler screw on the clutch cover andĪdd engine oil (see below for quality and viscosity). NOTE: A third plug was installed in the 660 SMC model. – Tighten the 4 bolts of the ignition cover. , respectively, on the flywheel coincide. NOTE: The ignition point is adjusted while the crankshaft locking bolt is still twisted in. Insert the 4 bolts withoutĪdjusting the ignition point (Kokusan 4K-3) – Mount the pre-assembled ignition cover. – Mount the spring washer and the collar nut (LH thread). – Clean the cone of the flywheel and the crankshaft and mount the – Insert the woodruff key into the crankshaft. – Block the crankshaft with the crankshaft locking bolt. – Connect the black/blue cable to contact screw – Connect the black/green cable to contact screw – Connect the black/orange cable to contact screw – Put the wiring harness through the clip at the automatic tensionerĪnd connect all 3 cable lugs to the contact screws, making sure to connect each cable to the corresponding screw: – In the 540 LC4, 620 LC4 and 640 LC4 model the markingīore) must coincide with the marking on the stator. The ignition adjustment procedure is exactly the same. As all LC4 engines are equipped with the same ignition system, the flywheel is provided with an additional mark (groove) for the 400 LC4 engine. NOTE: The 400 LC4 engine needs more preignition than the other LC4 engines. – Finally, mount the ignition cover plug. NOTE: The ignition point is adjusted after the crankshaft locking bolt has been mounted. – Fit preassembled ignition cover and mount the 4 bolts but do not – Place the O-ring into the groove of the engine housing. – Clean cones of crankshaft and flywheel and mount flywheel. – Block crankshaft with crankshaft locking bolt. – Mount ignition cover and tighten all bolts. – Apply silicone to both sealing surfaces and mount a new gasket. When mounting the two bolts secure them with Loctite 243. – Use a feeler gauge to measure the distance between the pulse – Turn the flywheel until the elevated section of the flywheel
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